| Energy
managers at thousands of industrial sites around the world are
not sitting idle on the sidelines waiting for utility-type
SCADA and distribution management systems technology to
"trickle-down" to their level. In fact, after a few site
visits to manufacturers, contractors and end-use facilities
involved in the industrial power distribution arena, I found
that at least a percentage of these customers are as adept as
electric utilities in determining the distribution
technologies that best meet their needs. In fact, if utilities
continue to hold down investment expenditures, these
industrial power managers may soon become smarter than you.
Through their
channel partners, these customers are working closely with
manufacturers of electrical distribution and control equipment
and systems to improve their power management skills and
reduce operating costs. The development of systems such as
Square D's POWERLOGIC and POWERLINK enable industrial and
commercial sites to attain a measure of real-time monitoring
and control over their power-related activities. Once
outfitted with this type of technology, these customers can
pinpoint operating inefficiencies and implement changes to
better manage power consumption and reduce operating costs.
During a recent tour
of Square D manufacturing facility in Smyrna, Tennessee, U.S.,
I was impressed that almost all of the switchgear, circuit
breakers and monitor control centers being manufactured or
assembled included the current generation of
communications-enabled, multivariable digital monitoring
instruments, including communications-enabled, digital power
metering devices. In many respects, this metering device is
the industrial power market's equivalent of a substation RTU.
In some cases, there were even multiple monitoring and
metering devices from multiple suppliers on the same piece of
low-voltage or medium-voltage equipment.
The realization that
advanced electric power type SCADA applications were being
used by large energy users was a welcome surprise. In fact,
this type of technology was installed many years ago in
hundreds of industrial facilities. More recently, as
monitoring control technology has become simplified, open,
cost-effective and Windows-based, the technology has begun to
spread among other industrial locations. The rationale lies in
the industrial company's drive to maximize facility use and
manufacturing up time.
In the larger,
energy-intensive industrial companies where monitoring and
control capabilities are now mature, energy managers seem as
knowledgeable about technology issues as their mid-size
electric utility operations manager counterparts. These energy
managers have moved beyond basic consumption analysis and
turned their attention to issues such as power quality,
in-plant distribution management, sub-metering at production
line levels, load control, and energy cost management. These
are the same issues currently being addressed by utility
operations managers.
It seems obvious
that the more energy-intensive the industrial electricity
consuming organization, the greater the understanding and
commitment by that organization to manage electricity
distribution and energy use. As deregulation sweeps the world
and industrial electricity consumer choice options escalate,
technological expertise will thrive. The energy managers at
these facilities can justify the purchase of advanced power
distribution management tools and systems to take full
advantage of a competitive electricity market. Advanced energy
management systems will ensure these companies remain
competitive within their industry.
Utility T&D
engineers and managers need to be aware that some of their
customers are already able to electronically produce
individual production line load profiles. Many industrial
energy managers can now submit detailed charts to their
electricity providers showing that incoming electricity was
already "harmonics-impaired." Others can produce plots
comparing kilowatt hour costs versus outage frequencies for
all of their plants or retail store locations. Reports can be
produced that identify low value energy suppliers.
The day is rapidly
approaching when every energy manager will have centralized
instantaneous access to power consumption patterns and load
profile data for all of the company's industrial sites. A few
large retail chains already remotely manage power distribution
management and remotely control lighting from a central site.
The use of these advanced technologies allows these companies
to improve operating efficiencies and reduce their electricity
costs. It also forces a utility to maintain staff expertise or
risk being embarrassed by a customer who knows more than you
do.
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